Cast
concrete countertops have become the favorite of
designers and architects because concrete can give
warmth, color and depth not available in granite,
marble or Corian. Hand finishing gives our countertops
a finish as smooth as glass with a patina that improves
over the years.
Why
Concrete?
Concrete countertops are the most unique, personal
countertop option because they are made from scratch
for each client. To determine whether concrete is
right for a particular project, consider the following:
-you are interested in something unique and personalized
-you want something that looks natural and has character
-you appreciates high-quality, hand-crafted items
-granite is too shiny, too formal, too common for
this application
-using a synthetic solid surface material would
look and feel like plastic
-you need a color or visual texture that's not available
with other countertop materials
If
so, concrete countertops may be right the right
choice for your creative project.
What
are the advantages of concrete countertops over
marble and/or granite? How does concrete compare
to granite in terms of both cost (per square foot)
and texture?
The biggest advantage of concrete is that it is
completely customizable; you can sculpt, mold, and
texturize it to your own desire. If you have a concrete
kitchen or bathroom counter made, the cost will
be based on the complexity of the form, the mold-making
process, and the desired finish, rather than the
size. Cost comparisons between materials should
be done on a project-by-project basis.
Do concrete countertops have an application
in more traditional kitchens?
Yes, absolutely. Style is dictated by design; concrete
can adapt to any look. For example, edge detailing
and decorative inlays can help a concrete counter
blend into more traditional environments.
The Process:
-Countertops are made of cement, lightweight aggregates,
and a combination of additives.
-Some type of reinforcement is used such as structural
steel, wire mesh, fiberglass, and/or fibers. Sometimes
more than one type of reinforcement is used.
-The countertops are cured.
-Countertops are often ground. At Stone River, for
example, we grind off the surface "skin"
with progressively finer diamond polishing stones.
This process reveals the beauty of the aggregates
embedded in the countertop.
-Countertops are always sealed providing a very
stain resistant surface.
Thickness
At Stone River the standard slab thickness is 2".
Larger thickness is also available and is done for
aesthetic reasons.
Weight
A 2" thick standard concrete countertop has
an approximate weight of 22 pounds per square foot.
(Granite is approximately 18 pounds per square foot.)
Standard cabinetry will support the concrete slabs
as the weight of the countertops is distributed
over a large area.
Can I use concrete countertops as a cutting
surface?
As with marble or granite, we do not recommend cutting
directly on a concrete surface, as it could result
in scratches and gouges in the finish of your counter
as well as harm the blades of your knives.
Can I put a hot pot directly onto a concrete
kitchen counter?
Concrete is heat-resistant but is subject to thermal
shock if a red-hot object is placed directly upon
it. Like granite, the exposed area may flake or
chip away if too much heat is applied. In addition,
the heat could damage the sealer and wax applied
to the surface. We recommend using trivets for hot
cookware.
Can concrete countertops chip, flake, or
crack?
As with marble and granite, concrete corners and
edges can chip if struck by a hard object. Sealing
and rounding the inside corners of the mold with
silicone will ease the edges and prevent chipping.
Hairline cracks can also develop, but these are
not structural failures; rather, they are inherent
characteristics of the material and are felt to
be an attractive element of the patina.
Do concrete countertops stain?
Concrete has approximately the same porosity as
marble. At Stone River we utilize a penetrating
acrylic micro-emulsion sealer that resists most
stains up to 72 hours. Acids (especially red wine,
lemon juice, and vinegar) will etch the surface
and should be cleaned up right away. Luckily, like
aged butcher block or marble, a patina on concrete
countertops can actually enhance the character of
the surface, so a spill is not necessarily a disaster.
The various stains, scratches, and crazing that
accumulate with the passage of time on a concrete
countertop aren't blemishes at all but a patina
to be valued. It conveys warmth and a sense of history,
like the blemishes on an antique wooden table or
chair or the dents and scuffs on an old wooden floor.
Cleaning the Countertop
Avoid abrasive soaps or cleansers. Stone River Studio
recommends a mild, non-abrasive, non ammoniated
soap for daily cleaning. In short, cleaning your
countertop is not going to be any more difficult
than cleaning any other type of countertops.
What sort of routine maintenance is required
to keep a nice finish on my concrete countertop?
How often do I re-apply the finishing wax?
Ideally, for maximum protection and beauty, we recommend
that wax be reapplied every month. With each coat
of wax, the countertop will develop a naturally
hard, protective coating to help repel against staining
as well as remove fingerprints and add a lustrous
sheen. Realistically, many owners only wax their
concrete countertops once a year or less, and then
some never do at all. Without upkeep and maintenance,
the countertop will patina and stain but this is
only cosmetic and will not affect the durability
of the countertop.
To create one's world in any of the arts takes courage.
Georgia O'Keefe